Department of Chemical and Galvanic Surface Technology
Welcome to the Chemical and Galvanic Surface Engineering Department.
Our department primarily researches surface treatments and coatings using wet chemical processes. These include chemical and electrochemical metal deposition, anodic, plasma chemical and chemical conversion coatings.
The department includes the working groups Cathodic Processes and Anodic Surface Technology and comprises 7 scientific and 5 technical staff (as of 12/17).
Below you will find a selection of our most important research topics.
We will be happy to advise or support you with our expertise in solving your tasks.
Just get in touch with us!
Influence of organic additives on the discharge behaviour during plasma anodic oxidation of a magnesium alloy
The microstructure (grain size, residual stresses, texture) of electrochemical nickel coatings can be variably adjusted by additives (brighteners, hardening additives, relaxers) (picture above: lamellar structure; picture below: columnar structure). In this way, the mechanical properties can be specifically adjusted (picture on the right).
Adsorption of a brightener on a nickel surface. The change in the double layer capacity at higher concentrations is clearly visible. This method can be used to effectively determine the working range and the mode of action of brighteners.
Hardness catalogue
In the IGF project (AiF no.: 16736BR/1), the microstructure and property development of chemically deposited and heat-treated NiP coatings based on lead- and cadmium-free electrolyte systems was investigated. Based on representative, industrially applied electrolytes, low-, mid- and high-phos coatings were investigated.
Interactive wear catalogue
In the IGF project (AiF no.: 20747 BR/1), various wear tests were carried out with industrially produced low-, mid- and high-phos coatings. An interactive wear catalogue was created from the respective test-dependent characteristic values. Since real wear stresses are made up of proportions of different types of wear, the user of the wear model can weight the types of wear that are individually relevant for his application on a percentage basis and receives the optimised heat treatment parameters and the phosphorus content.
You will find our technical equipment sorted by laboratory areas under the corresponding tab on this page.
We offer the following services as standard.
Contact us if you would like us to support you in special tasks!
- Corrosion investigations
- Fatigue testing in the LCF and HCF range under tensile, compressive and bending loads
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Coating
- electroplated layers
- chemical layers
- Electrolytically oxidised layers
- Robot-assisted electroplating plant
- Electroplating plant ERO
- Plant for plasma electrolytic oxidation PEO
- Anodising plant MANZ
- Phosphating trainer
- Power sources
- Transient Recorder Yokogawa DL850
- Determination of the electrical conductivity of non-ferrous metals
- pH-value measuring device
- Coating thickness gauge
- Coating thickness tester according to the calotte grinding method (e.g. DIN EN 1071-2)
- X-ray fluorescence material analyser
- Colour and Gloss Meter BYK Gardener spectro-guide
- Gloss and coating thickness gauge BYK Gardener micro-TRI-gloss µ
- High Energy Ball Mill Zoz Simoloyer CM08-8l
- High energy ball mill Zoz Simoloyer CM01-2l / SiN
- Planetary ball mill Fritsch Pulverisette 5
- Powder atomisation system
- AMC casting device
- Electric arc furnace (use via Professorship PVW)
- Spark plasma sintering system (SPS) (use via Professorship PVW)
- Various muffle and protective gas furnaces as well as quenching baths
- Materialographic preparation technique
- Electron microscopic preparation technique
- Light microscopic examination technique
- Quantitative microstructure analysis OLYMPUS a4i
- Micro hardness tester DURAMIN
- Recording hardness measurement FISCHERSCOPE HM2000 XYm
- Scanning electron microscope LEO1455VP with X-ray micro-range analysis EDAX GENESIS
- Field emission scanning electron microscope NEON40EsB with EDXS and EBSD
- Transmission electron microscope HITACHI H8100 with X-ray microrange analysis EDAX GENESIS
- Nanoindenter UNAT
- MatLab
- Mathcad
- Deform
- Fluent
- JMatPro
- ABAQUS
- ANSYS
- MemBrain
- Model tests in the laboratory
- Boil test (intergranular and stress corrosion cracking test)
- Corrosion test chamber HK 400
- Potentiostat PS6 (determination of current density potential curves)
- Electrochemical MiniCell (ECMC)
- Pitting and crevice corrosion test, ASTM G48
- Climate test chamber
- Microcorrosion cell
- Corrosion test chamber HK 430
- 3-D profilometer
- pH-value measuring device
- X-ray fluorescence material analyser
- Colour and Gloss Meter BYK Gardener spectro-guide