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Professorship Micromanufacturing Technology
Cutting and Force Based Processes

Teaching and research group – Cutting and Force Based Processes

Portrait: Dr.-Ing. Andreas Nestler
Dr.-Ing. Andreas Nestler
Head of teaching and research group – Cutting and Force Based Processes (SKV)

Research interests:

Precision machining

  • Process design for cutting and surface forming processes for the production of workpieces with high demands on precision and surface quality
  • Machining of difficult-to-machine and special materials
  • Research of finishing processes for machining with geometrically defined cutting edges
  • Design and modification of cutting tools
  • Systematic evaluation and optimization of geometrical as well as physical surface properties (surface microstructure, residual stresses, microhardness, ...)

Generation of functional surfaces

  • Predefined microstructuring of functional surfaces by means of machining processes
  • Superposition of additional movements (e.g. ultrasonic vibrations)
  • Design and generation of tribologically effective surfaces and dynamically loaded surfaces
  • Research work to increase the bond strength or layer adhesion

Micro-machining

  • Technology development for micro-machining and glossy machining
  • Production of high-precision microcomponents and functional elements with dimensions of less than 1 mm by micro-milling, -turning, -drilling and -grinding
  • Micro-machining of high-strength or brittle materials

Energy-efficient process chains

  • Development of models for an energy-efficient design of production processes and process chains
  • Conceptual design and implementation of measuring systems for an integrated recording of the energy flow in cutting processes
  • Enhancement of the energy efficiency in cutting by process optimization