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Professorship Micromanufacturing Technology
Professorship Micromanufacturing Technology

Title of the project:

New processes for large-scale production of metallic bipolar plates (HZwo:FRAME VP1.1)

Subproject: Micromachining of cemented carbide forming tools

Duration:

10/2019 – 05/2022

Project executing organisation:

Sächsische Aufbaubank

Project leader:

Prof. Dr.-Ing. Andreas Schubert

Staff:

Dr.-Ing. Andreas Nestler

Project partner:

Department of Advanced Powertrains at Chemnitz University of Technology
Professorship Virtual Production Engineering at Chemnitz University of Technology
Vitesco Technologies GmbH (Continental)
Von Ardenne GmbH
miTec – Microtechnologie GmbH
LASERVORM GmbH
FusionSystems GmbH
Steinbeis Innovationszentrum Fügetechnik

Abstract:

Bipolar plates represent the main mechanical structure of the fuel cell stack, which converts the entrained hydrogen through the reaction with oxygen from the air into electrical current, heat and water. The functionality of metallic bipolar plates for automotive applications has already been demonstrated for components manufactured in small series, while the feasibility on the level of large-scale production has not been achieved so far. A particular challenge in this context is the lack of large-scale manufacturing processes. For this reason, the project is concerned with the research and functional verification of new manufacturing processes that enable large-scale production. It is important to link the individual production steps to an economical process chain and to incorporate them into a holistic system concept.
At the Professorship Micromanufacturing Technology, processes for micromachining of highly wear-resistant forming tools made of cemented carbide are being investigated. The aim is to develop appropriate milling technologies for the implementation of filigree microstructures while adhering to very narrow tolerance ranges. The dimensional, shape and positional accuracy of the elements of the forming tools is of particular importance due to the very small thickness of the foils to be formed, which is 50 µm. In addition, suitable properties for the working surfaces of the forming tools are to be determined and generated in a targeted manner.


Process chain for large-scale production of bipolar plates


Micromilling of a forming die for bipolar plates

Press Articles