The influence of tangential or torsional vibrations on the stability of regenerative chatter
The stability of regenerative chatter in machining is studied, where the effect of
structural vibrations into the cutting speed direction are not neglected. The
inclusion of tangential or torsional vibrations in the chip thickness model lead to a
delay differential equation (DDE) with state-dependent delay in the time domain.
However, the system can be transformed into the angular domain, where the
DDE has a constant delay but an additional nonlinear prefactor. The analysis of
regenerative chatter vibrations in the angular domain is advantageous from a
theoretical as well as from a numerical point of view compared to the
conventional analysis in the time domain.
For generic turning, drilling and milling processes the analytical stability analysis
in the frequency domain is shown. In this case, the effect of tangential or torsional
vibrations on the stability of regenerative chatter is considered via an additional
frequency response function in the structural model. The effect of vibrations into
the cutting speed direction can stabilizing or de-stabilizing with respect to their
negligence.
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