Professorship of Assembly and Handling Technology







Link Mechanisms               
To date link mechanisms are often used successfully in mechanisms to transmit forces or guide points and planes. They enable to appropriate many motion tasks like oscillations, vibrations, linear guide and step- and dwell motions in a simple and certain way. Because of the diverse application possibilities of link mechanisms our fields of activity in the research are subdivided by them.

analysis of the driving dynamic parameters track, king pin angle, spread angle and follow-up on a four-steering front axle (three-dimensional link mechanism)
motion synthesis and loading detection on a link mechanism for a velocity-synchronous transfer of assembly elements
MATHTOOL: Mathcad-toolboxes developed by the professorship for gear analysis, gear synthesis and drive-function-design
slider crank with an actuator
analysis of the driving dynamic parameters track, king pin angle, spread angle and follow-up on a four-steering front axle (three-dimensional link mechanism) motion synthesis and loading detection on a link mechanism for a velocity-synchronous transfer of assembly elements MATHTOOL: Mathcad-toolboxes developed by the professorship for gear analysis, gear synthesis and drive-function-design slider crank with an actuator


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Main Foci of the Research
 
  • Development of drive-optimal partly flexible guide mechanism for transfer- and pick and place application
  • Analysis of possibilities to manipulate path curves of ROBERT’s equivalent mechanism
  • Motion design by hybrid mechanisms
  • Development of a robot wrist comprising grab-, line guide- and reversing mechanism for strain rolling process (AiF – research project RECKWAKI)

Results of the Research
 
  • Virtual design and haptic drive simulation for transmission- and guide mechanisms
  • Development of a mechanism to realise a double-motion-contact-separation for high voltage switches
  • Hybrid mechanism versus direct drive – possibilities and limits of partly flexible link mechanisms with more than one drive
  • Mechanism synthesis in a practice-oriented point of view using the example of a high voltage switch
  • Collection of modular algorithms support drive- and mechanism design arithmetically
  • Hybrid mechanisms to generate flexible transmission- and guide motions
  • Application of CAD- and BMX-functionalities for a practical utilisation of known graphic solution operations of mechanism analysis and –synthesis
  • High-speed shear to part cold- and/or hot strip

Service Offer for the Industry
 

Analysis
 
  • analysis of plane and three-dimensional link mechanisms e.g. velocity, acceleration, transmission function, transmission angle, translation, force- and torque moment detection
  • Feasibility analysis, choosing of the optimal drive concept


Synthesis
 
  • Support to choose suitable mechanism structures for predetermined motion tasks (structure synthesis)
  • Choosing of optimal drive concepts
  • Design of combined mechanism structures: chain mechanisms, belt driving units, cam mechanisms, wheel mechanisms (gear mechanisms, ellipse-generating linkage and non circular wheel mechanisms), pneumatics/hydraulics and controlling engineering
  • Link mechanism synthesis e.g. dead-point position synthesis, two-, three- and multilayer synthesis
  • Design of step mechanisms and dwell mechanisms
  • Product development of mechanism components and complete mechanisms


Calculation
 
  • Calculation of plane and three-dimensional link mechanisms and combined resp. hybrid mechanism structures
  • Detection of bearing forces and load spectrums for strength design of mechanism components
  • Calculation of optimal drive functions pursuant to the required motion task
  • Replacement of cam plates by controlled drives (electronic cam plates)
  • Creation of analytic mechanism calculations by MATHTOOL, Excel VBA, C/C++, C# and others
  • Component design and strength verification by FEM- and MKS-tools
  • Vibration minimisation by mass balance and structure optimization
  • Design of mechanisms to generate defined vibrations e.g. for water repelling agents, transport- and sort features


Methods- and Software Development
 
  • Development of new calculation methods for mechanism design, analytic/numerical
  • Custom programme development e.g. supply of parametric calculation models for mechanism development according to the principle of module method
  • Mechanism- and controlling engineering simulation
  • Creation of virtual models for product presentations


Experimental Analyses
 
  • Experiments and tests with drive systems and mechanisms structures
  • Metrological detection of mechanism structures’ properties, e.g. transmission-, vibration- and regulating properties
  • Detection of causes and correction of vibration problems
  • FFT- and Wavelet vibration analysis


Equipment
 

Test Stations
 
  • Hybrid drive systems (follower crank, slider crank)
  • Model mechanism test station with 4 regulated servo motors and different mechanism models:
  • Plane parallel manipulator (3 drives)
  • Linear guide mechanism (2 drives)
  • Linear guide mechanism – luffing crane (2 drives)
  • Test mechanisms "parallel kinematics" (tripod)
  • Servo driven linear axis with compound mechanism
  • Assembly cell (Bosch)


Measurement Engineering
 
  • imc CRONOS PL2/C2
    Imc CRONOS PL2
  • Wire rope hoist way sensor
  • Linear way sensor
  • Acceleration sensor
  • and much more


Software
 
  • Simulation- and calculation programs:
  • Mathcad-mechanism-toolbox
  • Cinderella 2.0
  • ProE Mechanism
  • Alaska
  • Koppelkurvenatlas Kopak
  • Getani
  • WinDam
  • Simulation X 3.1
  • Genesis
  • RecurDyn


Contact
 
Prof. Dr.-Ing. Maik Berger
Zi.: A 219
Tel.: 0371/531-32841
maik.berger@...
Dipl.-Ing. Falk Ebert
Rm.: A A220
Tel.: 0371/531-37285
falk.ebert@...
Dipl.-Ing. Daniel Denninger
Zi.: A 213
Tel.: 0371/531-38476
daniel.denninger@...